Brązowy stopiony tlenek glinu


Brązowy stopiony tlenek glinu (BFA) is a type of synthetic abrasive made from high-quality bauxite and other raw materials in an electric arc furnace. BFA is known for its toughness, high hardness, and excellent wear resistance.

BFA is widely used in abrasive applications such as grinding wheels, sandblasting, and polishing. It is also used in refractory materials, ceramika, oraz jako surowiec do produkcji aluminium metalicznego.

BFA is available in different grit sizes and can be used for a variety of applications depending on the desired surface finish and material removal rate. It is often preferred over other abrasives due to its high durability and low dust generation during use.

BFA can also be further processed to produce specialized types of abrasive grains such as microcrystalline grains, which are used for precision grinding and lapping applications, and macrocrystalline grains, which are used for heavy-duty grinding and cutting applications.

Brown-Fused-Alumina
  • Glin2O3: 95.5% – 97.5%
  • SiO₂: 1.0% – 1.5%
  • Fe₂O₃: 0.5% – 2.0%
  • Już2O: ≤0,1%

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Rozmiar cząstek


Brown Fused Alumina Particle
  • Typowy rozmiar cząstek materiałów ogniotrwałych: 0-1, 1-3, 3-5, 5-8mm, 100, 200, 325 mesh.
  • Typowa wielkość cząstek materiałów ściernych: 12, 14, 16, 24, 30, 36, 46, 60, 80, 100, 120, 150, 180, 200, 220, 240, 280, 325 mesh.
  • Zwykły mikroproszek do polerowania i szlifowania: 400, 600, 800, 1000, 1500, 2000-6000 mesh.
  • Ziarnistość produktu można przetwarzać zgodnie z wymaganiami użytkownika.

Cechy


  • High Hardness
    Brown fused alumina is known for its high hardness, which makes it an excellent abrasive material. Its hardness is due to the strong covalent bonds between the aluminum and oxygen atoms in the aluminum oxide crystals.
  • High Strength
    Brown fused alumina has high strength, making it suitable for use in applications that require a robust and durable material. Its strength is primarily attributed to its dense, crystalline structure.
  • Stabilność chemiczna
    Brown fused alumina is chemically stable and resistant to most acids and alkalis, making it suitable for use in corrosive environments. This chemical stability is due to the strong chemical bonds within the aluminum oxide structure.
  • Heat Resistance
    Brown fused alumina has excellent heat resistance, which means it can withstand high temperatures without losing its physical properties. This heat resistance makes it suitable for use in high-temperature applications such as refractory materials and high-performance abrasives.
  • Grades
    Brown fused alumina is available in various grades, which are determined by the purity of the material and the type of impurities present. The grading system is essential for categorizing the product based on its quality and suitability for specific applications.
  • Grit Size Selection
    Grit size is a critical factor in determining the performance of brown fused alumina in different applications. The size of the grit is usually specified by a number, with higher numbers indicating smaller grit sizes. The selection of the appropriate grit size depends on the desired surface finish and material removal rate.

Aplikacje


  • Materiały ścierne
    One of the primary applications of brown fused alumina is in the manufacturing of abrasive products such as grinding wheels, papier ścierny, and blasting media. Its high hardness and strength make it an excellent choice for cutting, grinding, and polishing various materials, w tym metale, ceramika, i szkło.
  • Refractories
    Brown fused alumina is also widely used as a refractory material, particularly in the production of high-temperature-resistant products such as bricks, castables, and monolithic linings. Its excellent heat resistance and chemical stability make it suitable for use in furnaces, piece, and other high-temperature applications.
  • Surface Treatment
    Brown fused alumina is used in surface treatment processes such as shot blasting, sandblasting, and surface polishing. Its hardness and abrasiveness make it ideal for cleaning and preparing metal surfaces before painting, welding, or other operations.
  • Other Applications
    Brown fused alumina has other niche applications, including the manufacturing of wear-resistant ceramics, anti-skid materials, and specialized grinding tools.

Parametry


ApplicationGrain sizeAl2O3TIo2CaOSiO2Fe2O3Magnetic material content%
FOR ABRASIVESF4~F80 P12~P8095.0~95.91.7~3.40.42maks1.0 maks0.3maks0.05 maks
F90~F150 P100~P15094.5~95.91.7~3.60.42maks1.0 maks0.3maks0.03 maks
F180~F220 P180~P22094.0~95.91.7~3.80.45maks1.2 maks0.3maks0.02 maks
F230~F800 P240~P80093.5 min1.7~3.80.45maks1.2 maks0.3maks
F1000~F1200 P1000~P120093.0 min4.0maks0.50maks1.4 maks0.3maks
P1200-P250092.5 min4.2maks0.55maks1.6 maks0.3maks
ApplicationGrain sizeAl2O3TIo2CaOSiO2Fe2O3Magnetic material content%
FOR REFRACTORY0-1mm 1-3mm 3-5mm 5-8mm 8-12mm95.0min0.25maks1.0maks3.0 maks0.05 maks
0-3mm 0-5mm 0-10mm 0-25mm95.0min0.25maks1.0maks3.0maks0.05 maks
180#-0 240#-0 320#-094.0 min0.30maks1.5maks3.5 maks0.03 maks

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20 Tona

Materiały ścierne z węglika krzemu są twardsze i ostrzejsze niż materiały ścierne z tlenku glinu, dzięki czemu są bardziej agresywne i szybsze cięcie. Jednakże, są też bardziej kruche, co może prowadzić do szybszej awarii i krótszej trwałości ściernej.

Wielkości ziarna materiałów ściernych z węglika krzemu wahają się od grubego (24 piasek) do ultradrobnego (1200 piasek) i są wykorzystywane do różnych zastosowań, od szybkiego usuwania materiału po precyzyjne polerowanie.

Aby wybrać odpowiedni materiał ścierny węglik krzemu, Weź pod uwagę takie czynniki, jak materiał, nad którym pracujesz, pożądane wykończenie, żywotność ścierna, i używanego sprzętu. Ogólnie, Twardsze materiały wymagają drobniejszego ziarna, podczas gdy miękkie materiały można obrabiać grubszym ziarnem.

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